Glass Bottle Sterilizing Machine

The sterilizer adopts advanced high-temperature and high-pressure technology or a combination of multiple sterilization methods. It can effectively kill all types of microorganisms to ensure products meet sterility standards and significantly extend shelf life. The vessel is made of high-quality materials, featuring sturdiness, durability, safety and reliability. Equipped with precise temperature and pressure control systems as well as multiple safety protection devices, it is widely used for sterilization in the food, pharmaceutical and other industries.

PRODUCT DESCRIPTION

Description 

Glass Bottle Sterilizer is used for pharmaceutical & food industry sterilization. Tunnel type design, GMP compliant, reliable sterilization of spores and microbes. Small footprint to save workshop space, continuous automatic running, easy maintenance. Customizable capacity available.

Our glass bottle sterilizer adopts mature tunnel sterilization technology, it effectively eliminates microorganisms and spores to meet GMP requirements. Featuring a small footprint, the machine saves valuable workshop space while maintaining stable continuous operation.

It supports automatic feeding, sterilizing and cooling of glass bottles, with easy operation and convenient maintenance. Customized specifications are available to match different production capacities. Ideal for sterile filling of oral liquids, injections and other products.

Application

Water Bath Sterilizing Kettle is Suitable for sterilizing meat products, dairy products, egg products, bean products, canned fruits, canned vegetables and drinks.

1. Water Bath Sterilizing Kettle is suitable for canned products, drinks, milk, brine products, etc.
2. Tin cans or solid cans resistant to steaming and boiling soft packaging.
3. Products are treated with high temperature sterilization to meet the requirements of sterility within the shelf life.

Structure

Features

Features of Laboratory Testing Autoclave:
1.Uniform temperature distribution:In the process of heating and sterilization, the water is continuously sprayed from 3 sides nozzles adopted high speed spraying, so that the temperature in the autoclave is kept stable and the sterilization effect is improved.

2. Direct heating and indirect cooling, and prevent the second pollution. Sterilizing and cooling processes use the same water. Circulating water is directly heated by steam diffusion tube in the heating process. Under 0.5MPa pressure, it only takes 6-12 min to rise the temperature from 20 DEG to 121 DEG. Continuous cooling by heating exchanger is isolated from the products,preventing the second pollution in the cooling effectively.
 

3. Full-automatic control system: a. Siemens Touch Screen b. No-paper recorder c. Imported Automatic Valves d. Many sterilization techniques in memory for your choice. At most could save 30 sterilization formula.
 

4. Pressure control system independently, suitable for gas packaging sterilization: Pressure control error is within 0.005Mpa. Pressure control system can correct and balance the pressure inside of the pot and packing automatically, not damaging the packing or the contents.
 

5. Heating and cooling in stages can reduce the temperature difference between the surface and the center of the food in protection of fragile food and glass bottles.

Parameters

Advantages

1. High-efficiency sterilization: With high temperature and high pressure, it can quickly and thoroughly eliminate bacteria, spores, molds and other microorganisms. It greatly reduces the risk of product deterioration caused by microbial contamination and effectively extends the shelf life of products.

2. Precise process control: Key parameters including temperature, pressure and time can be accurately controlled. It guarantees sterilization performance and allows adjustment of temperature, pressure, time and other critical parameters according to characteristics of different products.

3. Wide applicability: Suitable for various types of products, such as meat products, soybean products, liquid beverages, liquid condiments, as well as semi-solid jams, jellies, etc. It is compatible with common packaging materials including metal cans, glass bottles and plastics, meeting diversified production requirements of different industries.

4. Safe, stable and reliable: Equipped with multiple safety protection mechanisms such as pressure relief safety valves, temperature sensors and alarm devices. It can respond promptly to abnormalities to prevent hazards like overpressure and over-temperature. Manufactured with high-quality materials and exquisite craftsmanship, the advanced technology ensures equipment durability and stability, lowers failure rate, and guarantees continuous production and operator safety.

FAQ

1. What if there is something wrong with the machine within one and half year?

 We have two ways to solve this problem: a. a.Phone call guidance to confirm the problem.

b. We will take video to show 'how to solve the problem'. All the problem can be solved by video guidance.

2.What if the PLC is suddenly broken down?

We use German Brand PLC, it is quite stable brand. If really broken down, what we usually do is:

1) We suggest customer to buy one more for storage. The computer we will also upload the program.

2)Once it is broken down, then take replace the new one, the broken one, send back to us, we re-do the system, and send it back to you again.

3.What is the difference between retort and autoclaving?

Both words refer to the process of sterilizing a given item.
This item could be medical instruments, a sealed container of food, or anything else.So there is no difference between these two terms. They are two different ways to say the same thing.

4.Is retort machine advisable to replace autoclave in microbiology laboratory?

A retort is an autoclave. The difference here is that our retorts can perform various processes i.e. water spray,
water immersion and steam-air in addition to saturated steam with or without horizontal or rotational agitation.